Equipment for the production of plastic food buckets. Own business: production of plastic buckets. Features of making plastic buckets

We do more than just a bucket.

The production of plastic buckets as packaging containers is the core of our production program. Today we produce more than 300 types of different containers for more than 6,000 customers involved in packaging products. Packaging containers Jokey modern in design and easy to use.

Our production of plastic buckets is able to satisfy the needs of absolutely any client, since our buckets are produced in various shapes: standard round, convenient oval, practical rectangular and delightful square in any desired color. The container is suitable for stacking, has protection against inadvertent opening of the lids, has a high density, is suitable for packaging hazardous products, and can be equipped with a watering can or a recess for connecting a pump. Thanks to a special security lock, buckets Jockey always demonstrate to the final consumer, What the container is intact, and the packaged product has retained all its properties.

One more key point is the possibility of applying decor over the entire surface of the bucket. Our offset machines are capable of applying up to eight colors to a bucket. IML technology allows you to mount an IML label into a bucket or lid in one operation, right during the casting process. Therefore, we carry out the most complex projects perfectly, and the picture is of photographic quality. At the request of the customer, we also work with classic screen printing. As you can see for yourself, we think through each bucket so that it becomes an attractive package for your end customer.

Jockey is your reliable partner in packaging.

If you are planning to create individual packaging, then by choosing Jockey you will make the right choice! Our experience, professionalism, technical know-how and production capacity- the key to the success of your new product!

Everything is possible.

Regardless of whether your product requires an individual packaging configuration or you need to strengthen your brand with the help of design, Jokey is pleased to offer you new developments in packaging: in form, functionality, container closure technologies, material quality and decoration possibilities.

Own tool shop and Newest technologies production of plastic buckets and packaging.
We have all the conditions for creating individual packaging designs. The development of new types of packaging is carried out by designers, engineers and customer service specialists. Based on your terms of reference We will provide you with a detailed design concept, develop a 3-D sketch and, at the highest level, bring the layout to the stage of making molds and launching into production.

Modern plastic buckets are used everywhere. Thanks to their sealed nature, they can be stored and transported different kinds food and chemical industry. They are comfortable, light, durable, and retain their quality for a long time.

A plastic bucket is an environmentally friendly container that does not in any way affect the taste and smell of food. In modern industry, buckets with a volume from 0.4 to 32 liters are produced. They are round, oval, and rectangular in shape.

Raw materials for making buckets are selected in accordance with their purpose. Most often they use nylon, food grade polyethylene (for storing chemicals), low and high pressure polypropylene (for food products). All these types of raw materials have high tensile strength with increasing and decreasing temperatures and low thermal conductivity. And if you add stabilizing additives, they will also have frost resistance.

The business of producing and selling plastic buckets does not require complicated technological process. Another positive point is the high demand for this product.

Production technology

At the first stage of production, raw materials in granules are poured into a hopper, in which melting and plasticization of the mass occurs under high temperature. Dye is added to the molten raw material.

The production of the bucket is based on injection molding. Special molds set the parameters of the bucket: its height, wall width, diameter. For a certain type of bucket, a separate mold is used. It is also called a sprue mold. Among the forms there are cold runner, hot runner and combined. The cold runner form is most often used: it is easy to use and has a low price.

The molten mass enters the mold through the sprue hole, where a bucket is formed under pressure. Then it cools, comes out of the mold and goes along a conveyor to attach the handle. Handles are made of molded plastic and metal. The former are produced by stamping, the latter on special bending machines. Handles are made taking into account the function of the bucket and its parameters. The bucket can also be equipped with a lid and covered with a design using offset printing.

The production speed is about 400 buckets with lids per hour.

Prices for equipment and raw materials

For the production line you will need to purchase:

• Injection molding machine - cost from 150 thousand rubles for a used one, from 1 to 2 million rubles for a new one.
• Molds - the cost depends on the parameters of the bucket: 1 liter - about 200 thousand rubles, 10 liters - about 300 thousand rubles, 30 liters - about 600 thousand rubles. A mold for the handle of a ten-liter bucket costs about 40 thousand rubles, a lid - about 80 thousand.
• Vacuum loader of raw materials. The price ranges from 8 to 40 thousand rubles.
• Refrigeration unit. Price – from 50 to 250 thousand rubles.
• Manual bending machine – from 7500 thousand rubles.
• Offset printing machine – about 300 thousand rubles.

The price of low-density polyethylene (HDPE) is about 32 rubles per kilogram and above. Polypropylene - 30-75 rubles per kilogram.

Premises and personnel (requirements)

For production you will need a room with an area of ​​about 20 square meters. Electricity consumption by the complex will be 48 kW/hour. The number of service personnel is 2-4 people per shift.

Investments

The initial investment with costs for equipment, raw materials, rent of premises, staff salaries and other expenses will be about 5-6 million rubles. The payback period is about 3 years.

Sale

Finding sales routes will not be difficult, because now almost all mixtures, products and bulk materials are stored in plastic buckets. A large segment of consumers is the fishing industry, where buckets are used for storing and transporting caviar and fish to factories. They are often used for transporting liquid substances (honey, sauces), paints and varnishes, fertilizers, and glue. There are also consumers in the candy store and meat industry. The most popular are buckets with volumes of 10, 15 and 20 liters. The production of buckets with custom printing can also bring some income.

Kristina Cherukhina
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Buckets made of galvanized steel are very convenient household equipment that can be used for storing and carrying water without food products And building materials. They will also be needed for wet cleaning, since they are not susceptible to the aggressive effects of various detergents. In steel production, zinc coating is used, which differs high quality, does not peel off, has no cracks. It allows you to work with moisture for quite a long time.

Equipment for the production of buckets

To produce galvanized buckets, you first need a special machine. Production equipment is a whole complex consisting of several small-sized machines. For production, a room of at least 20 square meters is required. meters. The equipment with which the buckets are produced is manufactured in such a way that production is carried out using the seam method, since each galvanized bucket must have two seams. To ensure that the seams do not become depressurized during the operation of the product, immediately before stitching, a special sealing paste is applied to the edges of each product.

To make the handles, as well as the bucket itself, galvanized steel wire is used. The same steel, only thicker, will be used to create the ears.

Buckets are made from the highest quality sheet steel, however, for the production of technical buckets, substandard steel, which is thicker, can be used. They are often equipped with non-galvanized steel handles. They are successfully used in construction. Such products are more durable and strong compared to conventional buckets made of galvanized steel.

Manufacturing technology for galvanized buckets + video on how to make them

The manufacturing technology of a galvanized bucket depends on its type. So, to create a cylindrical bucket, you first need to prepare the shell, bottom, two ears, bow, rim and rivets. The shell blank must first be marked on a piece of sheet steel of appropriate thickness. It is important to remember that the length of the development is equal to the diameter of the bucket being made multiplied by 3.14.

To create a conical bucket, you need the same elements as for a cylindrical one. However, the process of producing such buckets is a little more complicated. First, a side view of the product is drawn on a piece of steel. It is necessary to draw allowances for seam joints on the resulting workpiece, after which it can be cut. The resulting blank is used as a template for making the second half. Both halves are connected using an ordinary rebate on the mandrel beam of the workbench.

Before inserting the bottom into the shell, it is necessary to bead the long circular edge for rolling the wire into the short edge, which is intended for a seam connection with the bottom. The bottom is inserted on a workbench, after which the shell is installed on it, and its circular bend falls onto the edge of the shell. Ears are attached to the finished bucket, into which a wire bow is then inserted.

To produce a funnel, it is necessary to make a cone, a sock, a wire rim and handles with dimensions that are multiples of the diameter of the outlet hole of the sock. The process of making such a bucket is almost the same as the previous ones.

Nowadays, the production of galvanized buckets with a volume of 10 to 15 liters is common. If all standards were followed during their manufacture and high-quality raw materials were used, galvanized steel products can last more than five years, while being in excellent condition.

When considering the process of manufacturing galvanized buckets, special attention should be paid to the technology of galvanizing steel. Most often, the hot-dip galvanizing method is used in the production process. Before galvanizing, the surface of the prepared sheet material must be degreased. This is followed by etching. After which the surface is washed again. The last stage of the galvanizing process involves immersing steel sheets in a special melt and drying the products. The result is high-quality galvanized metal, which can significantly extend its service life. metal products and reliably protects them from various types of harmful influences environment. In addition, this coating is easily exposed to all kinds of machining. After galvanizing, steel can be drilled, cut, and bent.

Video how to do it:

Galvanized buckets do not corrode and have a stronger body, so they are used both in everyday life and in construction. In addition, such products have a more affordable price.

Galvanized buckets are also very convenient. For example, they can quickly and conveniently scoop up solutions and materials without the additional use of a shovel. With more fragile plastic buckets this is almost impossible.

It is very important to know that it is strictly forbidden to boil water and preserve food in galvanized buckets. This is due to the fact that zinc salts are formed in food and water, which have a bad effect on the human body.

IN modern world There are quite a lot of people who want to open their own business. However, there are many ideas that are associated with this activity. And this review will highlight one of the entrepreneurial ideas that can bring quite a large profit with a competent approach to the organization. We will talk about the production of plastic buckets. But about everything in more detail below.

Production of plastic containers

Currently, plastic buckets are used in almost all areas of human activity. Due to the fact that they are light and airtight, they can be used as storage space, as well as for transporting a variety of products, both food and industrial. Also, plastic buckets are durable, highly resistant to impacts, etc.

Generally speaking, plastic containers are considered environmentally friendly. It is unable to have any negative effect on either the taste buds or the smell of the products stored in it. Today, those buckets with a volume of up to 30 liters are especially popular. The shape of such containers is usually round with smooth lines.

However, there are also rectangular models. In order to start your activity, you need to register it. Most optimal shape is an LLC, since you will have to cooperate to a greater extent with legal entities- with a variety of shops.

Feedstock for production

As a raw material in order to set up the production of plastic buckets, the material that is best suited for the purpose of use is selected. Quite often, materials such as nylon, food grade polyethylene and polypropylene are used in production.

Raw materials of this kind are combined with each other due to the presence of a high level of resistance to various deformations. This manifests itself even if critical temperature changes are observed, as well as low thermal conductivity.

Entrepreneurial activity, which results in the production of plastic buckets and their subsequent sale, is not characterized by a highly labor-intensive technological process. But this is worth talking about in more detail.

What do you need to know about the technological process?

First things first initial stage You will need raw materials, which are in the form of granules, to be poured into a special container. Subsequently, when exposed to high temperatures, it melts. The dye required for production is added to the same container.

The bucket machine then begins to shape the product itself. This occurs through casting high pressure. Through the use of molds, the physical parameters that the models will have are achieved: thickness, height, diameter. The form can be divided into several categories.

1. Cold duct.
2. Hot runner.
3. Combining.

However, the first type of form has a particular advantage. Its popularity is primarily due to the low cost that will characterize the production of plastic buckets.

Creation of the final product form

The molten mass is transferred into a special mold through a hole. Subsequently, a specific bucket shape will be formed. All this happens under quite a lot of pressure. When cooled, the bucket already takes on its final form.

Then the manufacturer will only need to attach the handles, which can be made from either plastic or metal. Everything will depend on the specific type of bucket and on what purposes it is planned to be used for. You can also create a cover with something on it.

Financial side of business

In order to start production, an entrepreneur will need to face costs for the following items:

1. Injection molding machine. This equipment for the production of plastic buckets costs approximately 150 thousand rubles. However, this cost only applies to used devices. For new ones you will need to pay from one million rubles.
2. Press forms. To buy equipment of this type, you will need to spend about 400 thousand rubles. However, much in this matter depends on the capacity that will be characteristic of the bucket being produced.
3. It is necessary to purchase a special template according to which the pen will be produced. The cost of such an element starts from 40 thousand rubles. If you plan to start producing plastic food buckets with lids, you will need to purchase another corresponding template, the cost of which will reach 100 thousand rubles.
4. You will need to purchase a vacuum loader. The price for equipment of this type will vary from 8 to 40 thousand rubles.
5. It is necessary to purchase a refrigeration unit. The cost of such equipment reaches 250 thousand rubles.
6. It is required to purchase a manual bending machine. The cost of equipment of this type starts from 750 thousand rubles.
7. To organize your own business To produce buckets, you will also need to purchase a printing press, the cost of which reaches about three hundred thousand rubles.
8. It will be necessary to purchase polyethylene as well. The wholesale cost of this material varies from 30 to 75 rubles per kilogram.

What other expenses should I expect?

In order to start producing plastic boxes for storing any products, as well as a variety of buckets, you will need to rent premises. Its area must reach at least 20 square meters.

You will have to pay for electricity accordingly. Its consumption in in this case will reach 50 kW/hour. We must not forget about the need to hire service personnel. At the initial stage, two people are enough to work in shifts.

Thus, the amount of initial capital will vary, starting from 6 million rubles. Entrepreneurial activity will pay off in about three years of active activity.

Will there be any difficulty in selling the products?

Finding sales outlets will not bring any special difficulty. Enough a large number of customers will work in the fishing industry. Plastic containers for food products are quite popular today.

People store liquid products in it, such as honey and various sauces. Also, such products may contain a variety of paints and varnishes and fertilizers. In general, a fairly large number of examples can be given, since the bucket can be used for almost any purpose.

Conclusion

In this review we gave an example entrepreneurial activity, which does not require huge investments. However, for a novice entrepreneur it is one of the most optimal options. Therefore, if you are interested in the idea of ​​​​opening your own business, then you can safely start producing buckets.

In addition, you can organize such activities on your own country plot. Especially if there is a premises suitable for production purposes. And you should understand that you won’t be able to do without the desire to organize an activity that will begin to generate a lot of income. Good luck in your business!

We choose between individual entrepreneur or LLC. For an individual entrepreneur, you need less documents, time and money, and it’s also simplified as much as possible. financial statements . But an LLC gives you the opportunity to name your company (and this is very important if you want to expand your business) and, of course, increases your status in the eyes of your partners.

Premises requirements

The plant where the plant must meet the following requirements:

• Room area – from 30 square meters. A separate workshop is equipped, and a separate warehouse for storing raw materials and finished products;
• Ceiling height – 2.5 m and above;
• Electrical network 380 V;
• Availability of sewerage, ventilation, fire safety system.

Rent 30-40 square meters production premises will cost approximately $200-300 per month, and its repair and preparation for work costs another $1000-1500.

Plastic bucket production technology

At the initial stage, the raw material is in the form of granules. They are poured into an injection molding machine, where high temperature and under pressure the granules melt, turning into a single mass. At this stage, you can add dye to the plastic to obtain a product of a certain color.

After this, the plastic mass is extruded into metal molds. There, as it cools, it hardens and takes on the desired shape. All that remains is to equip the container with a plastic or wooden handle. Most production lines immediately produce buckets with a lid and a given pattern(offset printing). This gives you the opportunity to offer your customer products with printed designs and inscriptions tailored to their needs.

Equipment for the production of plastic buckets

The complete production line includes:

1. Injection molding machine. New equipment will cost 18-20 thousand dollars, used equipment - from 8 thousand dollars;
2. Press forms for the bucket itself, handle, lid. The larger the volume of the container, the more expensive the molds for it. To cast a bucket with a volume of 10 liters, the cost of molds is 4-5 thousand dollars, for 30 liters - 8-10 thousand dollars. A mold for casting a handle costs about 800-1000 dollars, for a lid - 1200-1500 $ ;
3. Bending machine for the manufacture of metal handles - 100-150 dollars;
4. Vacuum loader raw materials. He feeds the plastic mass into the casting machine. The cost of the loader varies between $150-600;
5. Refrigeration unit. By itself it costs from 800 to 3000 thousand dollars. It is often included in the injection molding machine;
6. Crusher for processing recyclable materials – $1800-2300;
7. Offset Printing Machine– 4-5 thousand dollars

On average, in one hour the production line produces about 300-400 buckets with lids. The entire complex consumes approximately 48 kWh.

The most common equipment is Chinese. And even domestic companies prefer to sell imported machines.

Companies worth paying attention to:

• Haijing;
• Smanl;
• China IS-MAC Machinery Co. Ltd;
• "Universal" (importer);
• "Delta" (importer).

Raw materials for the production of plastic buckets

For manufacturing, polypropylene, nylon. Various materials designed for containers for various purposes. For example, products made from nylon and polyethylene are suitable for chemicals and household items, and polypropylene for food products.

This allows us to produce products that are resistant to various deformations and temperatures. Stabilizing additives can make plastic containers frost-resistant.

The cheapest material– this is low pressure – $0.5 per kilogram. The cost of polypropylene is around $0.5-1.2 per kg. The raw materials you will buy are primary, but with the help of a crusher you can also use recycled materials. These are leftovers or discards.

Costs and profits

Setting up an enterprise, renting and renovating the factory premises will require an investment of 2 thousand dollars. The purchase of equipment and raw materials will cost 40-45 thousand dollars. It is necessary to hire two workers, an accountant, a cleaner and a manager. In total, the salary fund will be about $3,000. The total investment in starting a business will reach 44-50 thousand dollars, and monthly expenses will be 5000-5500 $.

You can offer your product to wholesale companies that will sell it at retail. You can sell it to businesses Food Industry, fertilizer manufacturers, etc. Business payback period is 2-3 years.

Not everyone can do it due to the large financial investments. But if you manage to draw up a competent and far-sighted business plan, then even borrowed funds will pay off quite quickly.