Occupational safety instructions for equipment operators at oil distribution tank farms. The Sams training center provides training, retraining (training) in blue-collar professions: equipment operator for distribution tank farms; equipment operator for distribution
These labor safety instructions have been developed specifically for equipment operators at oil distribution tank farms.
1. GENERAL OCCUPATIONAL SAFETY REQUIREMENTS
1.1. Persons over 18 years of age who have passed a medical examination, theoretical and practical training, tested their knowledge of labor protection requirements in the prescribed manner and have received permission to work independently are allowed to work as equipment operators at oil distribution tank farms.
1.2. A petroleum distribution tank equipment operator may be exposed to toxic substances, elevated temperatures, electric current, and vibration.
1.3. The equipment operator for oil distribution depots must be provided with special clothing and safety footwear in accordance with current standards:
— a suit for protection against oil and petroleum products made of mixed fabrics or a suit made of fire-resistant fabrics based on a mixture of meta- and para-amide fibers;
- a raincoat for protection from water;
— leather boots with a hard toe cap;
— rubber boots with a hard toe box;
— dielectric gloves;
— gloves with polymer coating;
— knitted gloves with dot coating;
— protective helmet;
- balaclava under the helmet;
— safety glasses;
— anti-noise headphones (with mounting on a helmet);
— mask or half mask with replaceable filters;
- safety belt.
In winter additionally:
— a suit for protection against oil and petroleum products made of mixed fabrics with an insulating lining or from fire-resistant fabrics based on a mixture of meta- and para-amide fibers with an insulating lining;
- insulated vest;
— insulated underwear;
— insulated leather boots with a hard toe cap;
— polymer-coated gloves, oil-freeze-resistant;
— wool gloves (liners).
1.4. The operator of equipment for oil distribution depots must be well aware of and strictly comply with the requirements of labor protection, fire safety, and industrial sanitation.
1.5. The equipment operator of oil distribution depots must be able to use primary fire extinguishing means, know their locations and monitor their serviceability.
1.6. It is prohibited to use fire equipment for purposes other than its intended purpose.
1.7. The tool used must be in good working order and made of a material that prevents sparking.
1.8. Storage of lubricants is allowed in the designated place in quantities not exceeding the daily requirement. Lubricants should be stored in special metal or plastic containers with tightly closed lids.
1.9. Do not store flammable liquids in the pump room.
1.10. For local lighting or in the absence of electricity, the equipment operator of oil distribution depots should use a portable battery-powered lamp in an explosion-proof design with a voltage not exceeding 12 V.
1.11. It is prohibited to use open flame sources for this purpose.
1.12. Smoking and eating are allowed only in places specially designated for this purpose.
2. LABOR SAFETY REQUIREMENTS BEFORE STARTING WORK
2.1. Wear the required protective clothing and safety shoes. Overalls should be buttoned and tucked in so that there are no loose ends.
2.2. Read the entries in the operation log of the pumping units.
2.3. When accepting a shift, the oil distribution tank equipment operator is obliged to:
— check the serviceability of process equipment and grounding;
— availability and serviceability of fire-fighting equipment;
— availability of personal protective equipment, means of degassing spilled leaded gasoline;
— check the operation of ventilation units and electrical equipment.
2.4. 30 minutes before starting the pumps, you should (if there is a ventilation room) turn on the exhaust ventilation and ventilate the pump room. Starting pumps when the ventilation is faulty or switched off is prohibited.
2.5. Before starting the pump, it is necessary to carry out an external inspection of it and the drive.
2.6. It is necessary to ensure that the provided instrumentation is available and that it is in good working order.
2.7. All open and accessible moving parts of the pump unit must be protected by secured guards.
3. OCCUPATIONAL SAFETY REQUIREMENTS DURING WORK
3.1. During operation of the pumping unit it is necessary:
— constantly monitor the readings of control and measuring instruments: pressure gauges, vacuum gauges, pressure-vacuum gauges and temperature sensors - the parameters of the technological process must correspond to the specified ones;
— do not allow the pumping unit to operate in the presence of extraneous or increased noise and knocking;
— supervise the tightness of seals of pumps, pipelines and their fittings.
3.2. The equipment operator of oil distribution depots is prohibited from:
- allow unauthorized persons into the pumping room;
— repair pumps during their operation, fastening studs, tightening bolts both on moving parts of the pump and on pipelines under pressure;
— when operating pumps, touch moving parts, as well as lubricate bearings;
— start up the units when the ventilation in the pump room is faulty or turned off;
— carry out repairs of electrical networks and electrical equipment in pumping stations.
3.3. The equipment operator of oil distribution depots must ensure that the passages between the pumps are not cluttered and that the approaches to them are free from all sides for maintenance.
3.4. Used cleaning material must be placed in a metal box with a locking lid, which should be emptied daily. Contaminated cleaning material should be disposed of in a landfill or burned in a designated area.
4. OCCUPATIONAL SAFETY REQUIREMENTS IN EMERGENCIES
4.1. In the event of an emergency, the equipment operator of oil distribution tank farms must act in accordance with the emergency response plan.
4.2. In the event of a fire in the pumping station, the operator of the oil distribution depot equipment must turn off the power, close the valves on the input and output lines of the pumps, call the fire department by calling 101, report the incident to the management of the enterprise, and take measures to extinguish the fire.
4.3. If any malfunction is detected that interferes with the normal operation of the pump, it must be stopped. All noticed deficiencies must be recorded in the operation log of the pumping units, and the management of the enterprise (or the shift supervisor) must be notified.
4.4. Do not start the pump until all faults have been eliminated.
4.5. In the event of a sudden interruption in the power supply, the equipment operator of oil distribution depots must immediately disconnect the pump motors from the electrical network, and then close the valves on the suction and pressure pipelines of the pumps.
4.6. In the event of an accident, the equipment operator at oil distribution depots is obliged to provide the victim with first aid, if necessary, call an ambulance by calling 103, inform his immediate supervisor and maintain the situation at the workplace unchanged until the investigation, unless it poses a threat to workers and does not lead to an accident. .
5. LABOR SAFETY REQUIREMENTS AFTER COMPLETION OF WORK
5.1. Hand over duty to the shift operator of equipment for distribution oil depots with an entry in the operation log of pumping units about all noticed shortcomings, malfunctions, instructions, orders of management. It is prohibited to leave your workplace until the shift arrives.
5.2. In case of non-arrival of the replacement equipment operator of oil distribution tank farms, notify management or the shift supervisor.
5.3. The equipment operator for oil distribution depots must put his workplace in order and change clothes. Overalls and safety shoes should be stored separately from personal clothing.
5.4. After finishing work, take a warm shower and thoroughly wash your face and hands with warm water and soap.
Characteristics of work. Management of equipment for oil distribution depots with an annual sales volume of petroleum products of up to 1 thousand tons. Cleaning, lubrication, fastening of equipment. Monitoring the operation of equipment according to the readings of instrumentation. Determination by ear of deficiencies in the operation of machines. Maintenance of pumps, pumping stations for pumping oil and petroleum products, compressors, internal combustion engines, steam boilers, mobile power plants, steam boiler houses, tank farms, pipeline communications, loading and loading railway and truck loading racks and oil piers under the guidance of a more highly qualified driver. Participation in the placement and cleaning of tanks and ships and loading and unloading operations. Raising and lowering walkways. Opening and closing hatches and valves on the pipeline. Connection of bottom drain devices. Refilling hoses.
Must know: arrangement of serviced equipment; rules for arranging tank cars and ships; basics of electromechanics of metalwork; purpose and design of control and measuring instruments.
§ 11. Equipment operator for oil distribution depots, 4th category
Characteristics of work. Management of equipment for distribution oil depots with an annual sales volume of petroleum products of over 1 to 20 thousand tons. Maintenance of pumping stations for pumping oil, petroleum products, mobile power plants, steam boiler houses, tank farms, pipeline communications, loading and loading railway and truck loading racks and oil piers, compressors, pumps, internal combustion engines and steam boilers. Regulation of the operating mode of engines and pumps when pumping petroleum products, unloading and unloading railway tanks, loading tank cars, and intra-base pumping from tank to tank. Preventive inspection, troubleshooting, current and major repairs, lubrication, start-up and shutdown of serviced equipment. Technical inspection of tanks and ships. Monitoring the operation of engines, generators, control equipment, instrumentation, mobile power plants, steam boiler pumps, compressors, pipeline communications. Participation in the installation and dismantling of tank farm equipment. Accounting for the operation of pumps, compressors, engines and other tank farm equipment.
Must know: rules for the technical operation of oil depot equipment and tanks; installation of pumps, internal combustion engines, electric motors; operating instructions for equipment of pumping stations, steam boiler houses, power plants, shut-off valves and instrumentation; general information on hydraulics, mechanics, heating engineering, electrical engineering; plumbing and blacksmithing; technological piping diagram for the pumping station, tank farm, filling and loading racks, remote control diagram for pumping stations and electric shut-off valves; causes of malfunctions in the operation of mechanisms and other equipment of the oil depot, ways to prevent and eliminate them; physical and chemical properties of pumped petroleum products; consumption standards for lubricants and fuels.
When managing the equipment of distribution oil depots, the annual sales volume of petroleum products exceeds 20 to 100 thousand tons - 5th category.
When managing the equipment of distribution oil depots with an annual sales volume of petroleum products exceeding 100 thousand tons - 6th category.
§ 11a. Oil distribution depot equipment operator, 7th category
(introduced by Decree of the Ministry of Labor of the Russian Federation dated November 21, 1994 N 70)
Characteristics of work. Management of equipment of oil depots that supply (sale) petroleum products with a potential annual supply (sales) capacity of over 130 thousand tons. Maintain and regulate the specified operating mode of the equipment. Maintenance of tank farm equipment, pumping stations, pumps, compressors, mobile power plants, internal combustion engines, electric motors, generators, control equipment, boiler units and boiler equipment. Management and performance of work on preventive inspection, troubleshooting, routine and major repairs, lubrication, start-up and shutdown of equipment at oil distribution depots. Participation in the development of current schedules for repair and testing of equipment, the development of measures to improve the quality of repair work, improve the operation of equipment, routine maintenance and increase the service life of equipment. Participation in the installation and dismantling of oil depot equipment. Maintaining technical documentation.
Must know: technological process of receiving, storing and releasing petroleum products; design and rules of technical operation of equipment, control equipment and instrumentation of oil depots, tanks of various designs; basic information on hydraulics, mechanics, heating engineering, electrical engineering; plumbing and blacksmithing; technological piping diagram of the pumping station, tank farm, drainage and loading racks; remote control diagram of the pumping station and electric shut-off valves; causes of malfunctions in the operation of tank farm equipment, methods of their prevention and elimination; physical and chemical properties of petroleum products. When servicing electrical installations, must have the appropriate electrical safety group.
JOB DESCRIPTION
equipment operator for oil distribution depots, 4th category
1. General Provisions
1.1. This job description defines the functional, job responsibilities, rights and responsibilities of the 4th category distribution tank farm equipment operator of the “Distribution Technologies” division (hereinafter referred to as the 4th category distribution tank farm equipment operator) of the All-Russian Association of Employers “Russian Union of Industrialists and Entrepreneurs” (hereinafter referred to as the Institution ).
1.2. A person who meets the following education and training requirements is appointed to the position of equipment operator for oil distribution depots of the 4th category:
with practical work experience:
Special conditions for admission to work as a 4th category oil distribution depot equipment operator:
1.3. A 4th category petroleum distribution depot equipment operator must know:
1.4. A 4th category petroleum distribution depot equipment operator must be able to:
1.5. A 4th category petroleum distribution depot equipment operator is appointed to the position and dismissed from the position by order of the managing director of the Qualifications Development Department of the Institution in accordance with the current legislation of the Russian Federation.
1.6. Equipment operator for distribution tank farms of the 4th category reports to the Managing Director of the Qualifications Development Department of the Institution and the head of the “Distribution Technologies” division
2. Labor functions
3. Job responsibilities
4.1. Request and receive the necessary information, as well as materials and documents related to the activities of a 4th category distribution tank farm equipment operator.
4.2. Improve your qualifications, undergo retraining (retraining).
4.3. Enter into relationships with departments of third-party institutions and organizations to resolve issues within the competence of a 4th category petroleum distribution depot equipment operator.
4.4. Take part in the discussion of issues included in his functional responsibilities.
4.5. Make suggestions and comments on how to improve activities in the assigned area of work.
4.6. Contact the relevant local government bodies or the court to resolve disputes arising during the performance of functional duties.
4.7. Use information materials and regulatory documents necessary to perform your job duties.
4.8. Pass certification in the prescribed manner.
5. Responsibility
A 4th category petroleum distribution depot equipment operator is responsible for:
5.1. Failure to perform (improper performance) of one’s functional duties.
5.2. Failure to comply with orders and instructions from the Managing Director of the Qualifications Development Department of the Institution.
5.3. Inaccurate information about the status of fulfillment of assigned tasks and instructions, violation of deadlines for their execution.
5.4. Violation of internal labor regulations, fire safety and safety regulations established in the Institution.
5.5. Causing material damage within the limits established by the current legislation of the Russian Federation.
5.6. Disclosure of information that has become known in connection with the performance of official duties.
For the above violations, a 4th category oil distribution depot equipment operator may be subject to disciplinary, material, administrative, civil and criminal liability in accordance with current legislation, depending on the severity of the offense.
This job description has been developed in accordance with the provisions (requirements) of the Labor Code of the Russian Federation dated December 30, 2001 No. 197 FZ (Labor Code of the Russian Federation) (with amendments and additions), the professional standard “Equipment operator for oil distribution tank farms” approved by order of the Ministry of Labor and Social Protection Russian Federation dated April 19, 2017 No. 370n and other legal acts regulating labor relations.
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